Rotary Monoblock Machine with Filling and capping

Rotary Monoblock Machine(RMM)
The RMM is a rotary monoblock machine that is designed to perform multiple functions, including filling and capping in one compact solution. It is currently in use in many varying applications throughout the word and is designed to provide many years of reliable service while being easy to use and maintain.
Filling principle
The RMM has a standard conveyor.The conveyor is raised with a chain.Vial may be presented to this conveyor either manually,from a turntable or from a bulk feeder.For plastic vials, we suggest that you consider a bulk feeder. A make up sensor is provided on the in-feed end of the conveyor.
Once the in-feed conveyor, the vials will be brought into a main star wheel that is used to position vials for all processing steps. While the vials are captured in the star wheel, the machine will index through all the functions required for the application,such as filling,ball placement,plugging,cap placement,and torquing stations. Upon exit from the star wheel, the vials will be directed to the discharge end of the conveyor.The conveyor length can be made to accommodate your room layout downstream equipment. To ensure smooth vial handling,a back up sensor will be provided on the discharge end of the conveyor.
The RMM is a positive placement liquid filler,operating on a 50mm pump stroke, with a maximum pump size of 120ml.The fill range is from 10% of the pump capacity to 100%.Accuracies of +/-0.5% of fill volume can be achieved by proper sizing of the pistons and fill nozzles. For maximum output and/or foamy products, the machine can be equipped for double or triple dozing, depending on the machine formats.
Plugging or brush placement
Plugs/ brushes will be fed from a vibratory bowl feeder that is isolated to the rear of the machine.From vibratory bowl feeder,they will pass through a short track to the pick up location.In the pick up location, the plug/brush will be pushed from beneath by a pick up rod that will guide it up into the collect of the plugging turret. The plugging/brush placement collect is spring-loaded and will hold the plug/brush securely until placement in the vial.
Machine Features
One set of container handling changeparts
304 stainless steel exterior
About 2000mm sanitary conveyor
Omron PLC and panel view
Plug and cap make up and back up detection
Plug vibratory bowl feeder
Cap vibratory bowl feeder
No plug no cap detection
Left to right container flow
Operation and maintenance manual

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